高功率光纤激光器光纤器件封装应力影响研究

高功率激光器无源器件制作过程中封装不当引入的应力,会导致信号光光束质量劣化和光纤温升,为了解决此问题,理论分析了光纤形变对信号光模式分布的影响,利用有限元方法建立包层光导致光纤发热模型,实验研究了不同封装方式对光纤发热情况和信号光光束质量的影响。实验表明,应力导致的光纤形变会造成信号光M2值在受力方向上略微变小而其垂直方向上变大,在输出100 W信号光时,施加应力导致的M2值的变化最高为0.39,与仿真结果相符。在光纤温升方面,相比于使用硬质胶水带来的12 ℃温升,使用硅橡胶封装的剥离器将温升控制在5 ℃以内,且其封装应力引入的M2值的变化在0.05以内。     

一种基于LTCC基板的数字光收发模块设计

首先介绍低温共烧陶瓷(LTCC)技术和数字光收发模块,阐述LTCC的技术特点、工艺流程以及它相较于传统PCB电路基板的优势,解释了数字光收发模块的通信原理和工作方式;其次,提出了一种基于LTCC电路基板的数字光收发模块的设计方案,详细介绍了该光模块的主要构成和实现方法,包括电路设计和关键器件的比较和选取;最后,通过对该方案所述的数字光收发模块的样件进行关键指标和性能测试,验证了该设计方案的可行性。     

Microstructure and corrosion behaviors of FeCrNiBSiMox stainless steel fabricated by laser melting deposition

In this paper, FeCrNiBSiMo_x (x = 1.0, 1.5, 2.0, 2.5) stainless steels were successfully prepared using a laser melting deposition technology, with the aim to investigate the effect of Mo content on microstructure and corrosion behaviors. The results showed that the as-deposited specimens were composed mostly of α-Fe and a small amount of (Cr, Mo)₇C₃, and (Cr, Mo)₇C₃ existed in the inter-dendritic (ID) region. As the Mo content increased, grain refinement could be clearly observed, and the area of the ID region increased from 27% to 54%. The low-angle boundaries accounted for 60–70% of the grain boundaries of the as-deposited specimens. Increasing the content of Mo improved the microhardness of the as-deposited specimens from 652 HV to 813 HV. The corrosion current density of the as-deposited specimens with the Mo mass fractions of 1.0%, 1.5%, 2.0%, and 2.5% were 1.37 × 10⁻⁶, 1.02 × 10⁻⁷, 6.19 × 10⁻⁷, and 3.06 × 10⁻⁷ A/cm², respectively. The as-deposited specimen with Mo content of 1.5% had lower cumulative erosion loss and erosion loss rate than other as-deposited specimens. The FeCrNiBSiMo_x (x = 1.5) specimen exhibited excellent resistance to electrochemical corrosion and cavitation erosion.     

多金属3D打印的SLM设备工艺参数库试验研究

针对特定的金属3D打印机,加工不同金属均需反复实验,因此建立成形工艺参数数据库十分必要。以某国产金属打印设备为研究对象,以加工Al Si10Mg合金的工艺方法为例,采用正交试验方法和微观组织分析法验证其选择最佳工艺参数组合的正确性,最终通过多种金属的加工得到该设备的激光功率、扫描间距、扫描速度对打印不同金属的致密度、抗拉强度以及断后伸长率的影响的规律。结果显示选择激光功率时要充分考虑金属的熔点、易氧化、反光率等特性,扫描间距对成形不同金属的力学性能影响敏感度最大,为建立更多金属成形工艺数据库提供了参考。     

六盘水市煤炭行业竞争战略分析

我国是富煤贫油少气的国家，煤炭是我国最重要的一次能源。但从能源激烈的竞争市场环境而言，当前我国煤炭行业发展出现了困境。为了更好地发展六盘水地区的煤炭行业，结合竞争战略理论和六盘水市的煤炭行业发展状况，运用PEST分析法和波特五力模型对六盘水市煤炭行业进行分析，得出整合资源，结合自身优势大力吸引人才，最终达到产业转型的生态化煤炭发展战略模型。分析结果可为提高六盘水煤炭行业竞争力提供理论支持。     

基于随机光栅的可调谐随机光纤激光器

提出一种基于随机光栅与高反射布拉格光栅(FBG)相结合的可调谐随机光纤激光器。利用980nm泵浦光源泵浦一段7m长的掺铒光纤(EDF)进行增益放大,由随机光栅提供随机反馈。随机光栅长7cm,具有约10000个折射率修改点,这些点由飞秒激光逐点写入,并沿光纤方向随机分布,两点相邻间隔小于10μm。同时,利用中心波长为1548nm的高反射FBG来组成半开放腔结构,实现了随机激光的输出。实验测得的泵浦阈值功率仅为18mW,斜率效率高达13.2%,并通过改变FBG的中心波长,实现了输出激光波长的可调谐,调谐范围为4.45nm(1548.04~1552.49nm)。得益于半开放式激光腔的设计和EDF的高增益,整个系统具有阈值低、效率高、结构简单等优点。     

Research of laser remelting on the thermal-mechanical behaviors and heat treatment of yttria-stabilized zirconia coatings

In this study, the thermal and mechanical behaviors were investigated by simulating laser remelting of atmospheric plasma-sprayed yttria-stabilized zirconia coatings, and the molten depth and regions of stress concentration were compared between simulation and experiment. The heat  treatment process of the remelted coating was also simulated. The crack formation mechanism in the YSZ coating remelted by laser and the heat-treatment effect on residual stress were investigated. Results showed that the simulated results were consistent with the experimental measurements, and the residual thermal stress was the main cause of cracks formation. The coating remelted by a laser power of 1500 W and a scanning rate of 9 mm/s possessed less residual concentrated stress and segmented cracks. Heat treatment released concentrated stress, which was still accurate for the ceramic coating. If the coatings were slowly heated to demonstrate heat treatment after laser remelting, the cracks in the remelted layer decreased correspondingly.     

激光立体成形TC4钛合金的热力场演化

激光立体成形能够实现高性能复杂零件的精确成形，但成形过程中的高温度梯度极易导致残余应力和变形，最终影响构件的几何精度和力学性能。通过搭建基板单边夹持原位热变形测量系统，探究了多道多层TC4钛合金成形件在激光立体成形过程中基板温度、变形的演化规律，分析了不同扫描策略对构件热应力场的影响。研究结果表明，构件的变形发展受其热历史驱使，扫描策略对成形件的热变形具有显著影响。     

多线激光V型焊缝图像特征提取与轨迹识别

为了减少焊缝识别中传感器安装位置带来的前置误差，提高识别精度，设计了一款多线激光传感器，对多线激光在V型焊缝上的图像进行处理得到焊缝轨迹。提出一种基于动态不规则感兴趣区域的图像分割方法，将多条激光分割后并行处理。单条激光线图像预处理后以像素行灰度值之和的极大值确定激光条纹所在行，对激光条纹分段拟合后求交点，得到坡口边缘与焊缝位置的特征点，并将焊缝位置特征点拟合得到焊缝轨迹。根据所提出的算法编写了焊缝轨迹识别程序，并进行实验，结果表明，所提出的算法识别焊缝走向误差在0.5°之内，符合焊缝跟踪的要求。     

Development of a novel system for in-situ repair of aeroengine airfoil via pulsed laser ablation

A novel system for performing in-situ micro-machining of aero-engines for repair applications is proposed in this paper. Using Pulsed Laser Ablation (PLA) as material removal technique, surface cracks caused by foreign objects colliding with airfoils are removed by performing a layer-by-layer micro-machining in the area surrounding the damaged zone. Compared to conventional repair performed by micro-grinding, our invasive PLA system demonstrates a similar level of performance, evaluated from the point of view of fatigue strength in the high cycle (>10⁷) regime. The follow-up fractographic and metallurgical analysis, indicated that although some microstructural characteristics are different between the repair methods, the incurred surface damage is limited in magnitude to a thin surface layer (<30 μm) and the influence on fatigue life is comparable. In the last section, a novel prototype system is presented which allows performing the PLA repair in-situ by use of a miniaturized laser scanning head coupled with a flexible mechanical deployment arm. The system has been successfully tested inside a Roll-Royce Trent jet engine; effectively this proves the possibility of performing in-situ laser micro-machining inside complex mechanical systems such as aero-engines, without the need for complex/expensive disassembly.